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When an expansion is joint needed on the shell side of a shell and tube heat exchanger?

Answer:

A fixed tube sheet exchanger does not have provision for expansion of the tubing when there is a difference in metal temperature between the shell and tubing. When this temperature difference reaches a certain point, an expansion joint in the shell is required to relieve the stress. It takes a much lower metal temperature difference when the tube metal temperature is hotter than the shell metal temperature to require an expansion joint. Typically, an all steel exchanger can take a maximum of approximately 40-0F metal temperature difference when the tube side is the hottest. When the shell side is the hottest, the maximum is typically 150 0F. Usually if an expansion joint is required, it is because the maximum allowable tube Compressive stress has been exceeded. According to the TEMA procedure for evaluating this stress, the compressive stress is a strong function of the unsupported tube span. This is normally twice the baffle spacing. Source: Gulley Computer Associates

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